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Pneumatic Tri-clamp 3-Ways Ball Valve
Pneumatic Tri-clamp 3-Ways Ball Valve Pneumatic Tri-clamp 3-Ways Ball Valve

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Pneumatic Tri-clamp 3-Ways Ball Valve

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Designed specifically for rigorous sanitary environments, it guarantees optimal flow regulation without stagnation, ensuring your pipeline operates at peak efficiency.

  • FDA-compliant PTFE seals for maximum hygiene and safety.

  • Versatile 3-way (L-type/T-type) flow configurations for complex routing.

  • Robust pneumatic actuation tailored for seamless automated systems.

  • Universal integration with strict global sanitary standards.

  • KST&OEM&ODM Brand

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Step into a new era of fluid management with a valve engineered for absolute purity and relentless performance. When you handle this pneumatic tri-clamp 3-ways ball valve, the cool, substantial weight of the premium CF8M stainless steel immediately conveys its industrial-grade durability. The exterior boasts a meticulously polished, gleaming finish that not only looks visually pristine but actively repels environmental contaminants, ensuring the highest level of external cleanliness in your processing facility.

Inside, the fully covered valve seat design creates a flawlessly smooth passage. As fluid glides through the full-port cavity, there are no rough edges, sudden drops, or hidden crevices to cause stagnation, perfectly preserving the exact taste, aroma, and chemical integrity of your valuable medium.

The actuation mechanism operates with a satisfying, crisp precision. When the pneumatic actuator engages, it delivers a swift, quiet, and highly controlled rotation, instantly redirecting flow with a reassuring mechanical solidity that speaks to its superior craftsmanship. This is not merely a pipeline component; it is a critical safeguard for your entire production line.

By eliminating dead legs and supporting rigorous CIP and SIP protocols, it completely eradicates the risk of bacterial growth or cross-contamination. Whether you are routing delicate biopharmaceuticals, viscous dairy products, or volatile chemicals, this valve provides an impenetrable seal and seamless flow transitions, drastically reducing maintenance downtime and elevating your overall operational efficiency.

Product Specifications

Parameter

Specification

Size Range

1""-4"" / DN15~DN100

Applicable Pressure

0~1.0MPa / 0~10 Bar

Medium Temperature

-40°C ~ 150°C

Ambient Temperature

-20°C ~ 80°C

Valve Construction

Full port, 3-ways (L-type/T-type), 4-ways

Valve Body Material

CF8, CF8M, CF3M Stainless Steel

Seal Material

PTFE (Compliant with FDA 117.2600)

Control Method

Pneumatic (Single-acting/Double-acting), Electric, Manual

Connection Method

Tri-clamped, Welded, Threaded, Flanged

Applicable Medium

Water, oil, gas

International Standards

3A, DIN, SMS, IDF, RJT, BPE, ISO

Applications

Food processing, beverages, brewing, biopharmaceutical, dairy products, pharmaceutical and chemical industries, etc.

Model

d

D1

L

L1

H

Double acting pneumatic actuator

Single acting pneumatic actuator

H1

A

Model

H1

A

Model

φ19

16

50.5

105

60

45

93

146

AT50D

111

163

AT63S

φ25

22.4

50.5

126

61.5

48

93

146

AT50D

111

163

AT63S

φ32

28.8

50.5

137

69

52.5

93

146

AT50D

111

163

AT63S

φ38

35.1

50.5

155

77

65

111

163

AT63D

128

214

AT75S

φ51

47.8

64

184

90

74

128

214

AT75D

141

252

AT88S

φ63

59.5

77.5

184

92

84

141

252

AT88D

153

270

AT100S

φ76

72.2

91

220

122

102

153

270

AT100D

180

316

AT115S

φ89

85

106

220

122

102

153

270

AT100D

180

316

AT115S

φ102

97.6

119

266

150

130

180

316

AT115D

193

354

AT125S

Key Features & Highlights

Securing the integrity of your processing line requires components that go beyond basic functionality. Our fluid control solutions are meticulously crafted to solve complex routing challenges, limit operational interruptions, and maintain absolute sterility from end to end.

  • Zero-Retention Architecture: The fully encapsulated seat design ensures no medium is ever left behind. This eliminates bacterial breeding grounds, safeguarding your product's purity and significantly extending shelf life.

  • Seamless Sterilization Compatibility: Engineered to withstand extreme temperatures, it effortlessly accommodates rigorous CIP (Clean-in-Place) and SIP (Sterilize-in-Place) procedures without degrading the internal seals.

  • Universal Face-to-Face Dimensions: Upgrading or replacing the valve body is remarkably efficient. The standardized face-to-face dimensions mean your technicians can swap components without altering the existing pipeline geometry, drastically cutting down maintenance hours.

  • Adaptable Flow Configurations: Whether your process requires splitting, mixing, or diverting, the interchangeable L-type and T-type cores can be reconfigured directly on the factory floor, offering unparalleled operational agility.

Advanced Engineering & Performance Dimensions

Every element of this valve has been scrutinized and optimized to deliver exceptional performance in the most demanding industrial environments. Below is a detailed breakdown of the engineering dimensions that set this product apart.

Material & Hygiene Standards

Constructed from premium CF8, CF8M, or CF3M (304/316L) stainless steel, the valve body offers exceptional resistance to corrosion and chemical degradation. The internal sealing relies on high-grade PTFE material that fully complies with FDA 117.2600 standards. This non-toxic, highly stable composition ensures that the valve safely meets the stringent sanitary requirements of the food processing, beverage, and biopharmaceutical sectors.

Structural Design & Cleanability

The core of its sanitary performance lies in the fully covered valve seat design. By achieving a true non-retention, zero dead-leg internal geometry, fluids pass through without any risk of accumulation. This structural brilliance guarantees perfect compatibility with automated CIP and SIP cleaning cycles, completely preventing localized media stagnation and bacterial proliferation.

Flow Configuration & Flexibility

Fluid routing demands versatility. This valve provides both L-type and T-type 3-way configurations, allowing operators to freely combine and alter import and export directions directly on-site. Coupled with a full-port design, it guarantees that fluid passes through without pressure drops or flow restrictions, expertly handling complex fluid diversion, mixing, and directional switching.

Actuation & Automation Control

Modern processing facilities rely on precise automation. This valve is equipped with a high-performance pneumatic actuator, available in both single-acting (spring return) and double-acting models. It can also be adapted for electric or manual control. The standardized interface ensures rapid, secure mounting of limit switches, solenoid valves, and positioners to integrate flawlessly into your centralized control system.

Connection & Compatibility

To ensure rapid deployment across diverse global infrastructures, the valve supports multiple connection methods including Tri-clamp, welded, threaded, and flanged ends. Furthermore, it is manufactured in strict accordance with international engineering standards such as 3A, DIN, SMS, IDF, RJT, BPE, and ISO, guaranteeing a perfect fit into your existing pipework regardless of your region.

Maintenance & Durability

Built to endure, the valve operates flawlessly across a wide temperature spectrum (-40°C to 150°C) and handles pressures up to 10 Bar. A standout maintenance feature is its consistent face-to-face dimension across different connection types. When the valve body requires replacement, technicians can perform the swap quickly without modifying the surrounding pipes, substantially minimizing system downtime and labor costs.

Why Choose Us

Partnering with a dedicated manufacturer means securing a supply chain you can implicitly trust. We understand that in high-stakes industries, a single point of failure is unacceptable, which is why we engineer reliability into every unit.

  • Direct-from-Manufacturer Reliability: By overseeing every stage of metallurgy, machining, and assembly, we guarantee that every unit meets exact specifications before it leaves our facility.

  • Stringent Quality Assurance: Each valve undergoes rigorous pressure and cycle testing to ensure it performs flawlessly under maximum load, giving you total peace of mind.

  • Global Standard Compliance: Our engineering aligns with the strictest international protocols, ensuring seamless integration into any facility worldwide without compatibility headaches.

  • Rapid Technical Support: Our dedicated engineering team provides comprehensive guidance, from selecting the optimal actuator sizing to troubleshooting complex flow configurations for your specific application.

Frequently Asked Questions (FAQ)

Q1: How does the fully covered valve seat improve my production process?

A: The fully covered seat eliminates internal cavities where fluids typically stagnate. By preventing product buildup, it ensures a 100% cleanable surface during CIP/SIP processes, which is absolutely crucial for preventing cross-contamination between different production batches.

Q2: Can I change the flow direction from an L-port to a T-port after installation?

A: Yes. The modular internal design allows your technicians to replace or reconfigure the core on-site. You can freely combine and adjust the import and export directions to adapt to new pipeline routing requirements without the expense of purchasing an entirely new unit.

Q3: What makes this valve suitable for high-temperature sterilization?

A: The combination of premium CF8M/CF3M stainless steel and FDA-compliant PTFE seals allows the valve to safely endure temperatures ranging from -40°C up to 150°C, and pressures up to 10 Bar. This makes it highly resilient during intensive steam sterilization cycles without losing its sealing integrity.

Q4: Will replacing the valve body require me to modify my existing pipework?

A: Absolutely not. We engineered this series so that regardless of the connection method used, the valve body can be swapped out without altering the face-to-face dimension. This plug-and-play capability significantly minimizes system downtime during routine maintenance.

Q5: Is the pneumatic actuator compatible with my existing automated control systems?

A: Yes, the actuator is designed for seamless automation integration. Available in both single-acting and double-acting configurations, it easily accommodates standard automation accessories like limit switches, solenoid valves, and smart positioners for precise, remote flow management.


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