The Trl-H Shear-Pump represents the pinnacle of fluid processing technology, designed to transform your production line with unyielding reliability. When you run your hands over the cold-formed stainless steel casing, the flawless, mirror-like finish speaks volumes about the meticulous craftsmanship dedicated to absolute hygiene. As the shrouded motor powers up, it emits a steady, reassuring hum, an auditory testament to the precision-balanced impeller rotating effortlessly within. This equipment does not merely move liquids; it aggressively yet smoothly shears, emulsifies, and homogenizes varying viscosities, turning raw ingredients into perfectly blended, silky textures.
By harnessing intense kinetic energy, it dramatically accelerates processing times, allowing facilities to achieve exceptionally uniform product consistencies batch after batch. The sleek, crevice-free architecture ensures that no residue is left behind, safeguarding the pure taste, aroma, and visual appeal of your sensitive food, beverage, or pharmaceutical products. Every curve and joint is engineered to eliminate contamination risks, ensuring that your facility maintains the highest echelons of safety and operational excellence.
Model | D1xD2/std | Range of Capacity (T/H) | Electrical Power (kW) | Rotation Speed (r/min) | Remarks |
|---|---|---|---|---|---|
TRL-H-100 | 2"" x 1.5"" | 0-5 | 3/4 | 2900 | With different viscosity and density of medium will use different electrical power |
TRL-H-130 | 2.5"" x 2"" | 0-10 | 5.5 / 7.5 | 2900 | |
TRL-H-160 | 2.5"" x 2.5"" | 0-20 | 11 / 15 / 18.5 | 2900 | |
TRL-H-190 | 3"" x 2.5"" | 0-30 | 22 / 30 | 2900 | |
TRL-H-210 | 3"" x 3"" | 0-40 | 30 / 37 | 2900 |
Model | Motor (kW) | A | B | C | D | E | F | K | L | H | G | V |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
TRL-H-100 | 3/4 | 73 | 172 | 425 | 135 | 320 | 75 | 350 | 600 | 920 | 450 | 3"" |
TRL-H-130 | 5.5 / 7.5 | 91 | 175 | 455 | 155 | 405 | 150 | 450 | 8900 | 1100 | 600 | 4"" |
TRL-H-160 | 11 / 15 / 18.5 | 91 | 159 | 495 | 155 | 435 | 200 | 500 | 1000 | 1250 | 600 | 4"" |
TRL-H-190 | 22 / 30 | 114 | 159 | 495 | 185 | 435 | 200 | 500 | 1000 | 1250 | 750 | 4"" |
TRL-H-210 | 30 / 37 | 114 | 159 | 535 | 185 | 435 | 250 | 600 | 1000 | 1250 | 750 | 5"" |
Engineered for uncompromising performance, this shear-pump integrates cutting-edge fluid dynamics to elevate your processing capabilities. Every component is thoughtfully designed to maximize output while minimizing operational friction, ensuring your facility runs at peak productivity.
Kinetic Energy Optimization: The advanced impeller blades are meticulously angled to convey maximum energy to the fluid, ensuring rapid and thorough homogenization of complex mixtures.
Thermal Resilience: Capable of withstanding extreme processing temperatures up to 120 ℃ (248 °F), ensuring stable operation during intensive thermal cycles.
Unidirectional Precision: Operates with a strict clockwise rotation (viewed from the motor's rear) to maintain optimal shearing force and prevent detrimental backflow.
Shrouded Motor Protection: The motor is encased in a robust stainless steel shroud, shielding sensitive electrical components from moisture and harsh facility washdowns.
Vibration Dampening: The heavy-duty construction and adjustable legs absorb operational vibrations, maintaining a quiet, stable, and secure processing environment.
At the heart of this system lies an ingenious interplay between the impeller and the pump shaft, creating a powerhouse of kinetic and pressure energy. This dynamic mechanism is engineered to drastically reduce processing times while elevating the qualitative consistency of the final mixture.
Intense Shear Generation: The precision-engineered rotor and stator configuration delivers immense shearing forces, instantly breaking down particles to microscopic levels.
Multi-Stage Processing: Seamlessly combines mixing, emulsifying, dispersing, dissolving, and homogenizing into a single, continuous, highly efficient operation.
Time Reduction: By maximizing fluid turbulence and mechanical shear, it can reduce overall processing time by up to 90% compared to conventional agitation methods.
Consistent Output: Guarantees a uniform droplet size and even distribution, preventing separation and ensuring a stable, high-quality end product every cycle.
Energy Transfer Mastery: The unique blade geometry translates rotational speed directly into fluid momentum, optimizing power consumption per batch and lowering operational overhead.
Absolute purity is non-negotiable in sensitive processing environments. This equipment is forged from the highest grade materials, ensuring that every drop of product passing through remains pristine, uncontaminated, and perfectly safe for downstream consumer consumption.
Premium Metallurgy: All wetted parts, including the open and closed impellers, are manufactured using premium stainless steel investment casting for unparalleled durability and hygiene.
Cold-Formed Casing: The main casing is constructed from cold-formed steel plates, providing a dense, non-porous surface that actively resists bacterial adhesion and biofilm formation.
Certified Hygiene: Fully compliant with rigorous 3A sanitary standards (Certificate: 3A-02-10/NO.1597), making it the definitive choice for demanding cleanroom environments.
Regulatory Compliance: Meets strict FDA.177.2600 regulations, guaranteeing that all seals and contact surfaces are entirely safe for food and pharmaceutical processing.
Corrosion Resistance: The high-grade stainless steel naturally repels rust and chemical degradation, even when exposed to harsh acidic or alkaline cleaning agents.
Facility downtime is a critical metric, which is why this pump is structured to make sanitation and maintenance as effortless as possible. The ergonomic design eliminates the need for labor-intensive teardowns, protecting both your workforce and the integrity of the equipment.
CIP Compatibility: Perfect integration with Clean-In-Place systems allows for thorough internal sanitization without the need to dismantle the pipeline, saving hours of labor.
SIP Readiness: Engineered to withstand the extreme temperatures of Sterilization-In-Place protocols, ensuring complete microbial eradication between sensitive batches.
Crevice-Free Interior: The meticulously polished internal geometry prevents product pooling and eliminates blind spots where contaminants or allergens could hide.
Tool-Free Accessibility: Designed with highly accessible exterior components that streamline routine inspections and preventative maintenance tasks.
Damage Prevention: By eliminating the need for frequent manual disassembly (COP), the risk of dropping or misaligning delicate internal components is completely neutralized.
Space is a premium in any modern processing facility. This unit boasts a highly compact footprint without sacrificing an ounce of power, ensuring it can be integrated seamlessly into both new installations and existing legacy pipelines with minimal disruption.
Adjustable Stance: Features robust, adjustable stainless steel legs that easily accommodate uneven facility floors, ensuring perfect horizontal alignment for optimal fluid dynamics.
Global Motor Standards: Equipped with industry-standard IEC NEMA B34 motors, ensuring compatibility with international power grids and electrical infrastructures.
High Protection Rating: The IP55 rated motor enclosure completely seals out dust ingress and low-pressure water jets, making it ideal for rigorous washdown environments.
Thermal Insulation: Utilizes F-class insulation to protect the internal electrical components from overheating during continuous, high-capacity production runs.
Dual Frequency Operation: Capable of running efficiently on both 50HZ and 60HZ power supplies, offering ultimate geographical flexibility for global manufacturing sites.
The true value of this equipment lies in its extraordinary versatility. Whether you are processing delicate dairy products or dense chemical mixtures, the system adapts to the specific viscosity and density of your medium with flawless precision, ensuring consistent results across diverse industries.
Dairy Perfection: Ideal for standardizing skim milk, blending yogurt bases, and creating smooth, lump-free ice cream mixtures that delight consumers.
Beverage Blending: Effortlessly dissolves sugars, flavorings, and thick concentrates to create perfectly uniform juices, syrups, and carbonated soft drinks.
Food Processing: Powers through thick sauces, heavy syrups, and complex dressings without losing mechanical momentum or causing thermal damage to the ingredients.
Pharmaceutical Grade: Ensures the exact homogenization required for medicinal syrups, active ingredient suspensions, and uniform topical creams.
Fine Chemicals: Safely handles the dispersion of specialized chemical compounds, maintaining strict consistency and stability across high-value industrial batches.
Recognizing that production demands vary wildly from one facility to the next, this product line offers a comprehensive matrix of sizes and power configurations. Procurement teams can precisely match the equipment to their exact capacity requirements, ensuring maximum return on investment.
Broad Capacity Range: Models scale from the agile TRL-H-100 (handling up to 5 T/H) to the massive TRL-H-210, capable of processing up to 40 tons per hour.
Dynamic Power Options: Electrical power requirements scale intelligently from a highly efficient 0.75 kW up to a robust 37 kW, depending on the specific fluid density.
Standardized Speed: All models operate at an optimized rotation speed of 2900 r/min, ensuring consistent, predictable shear rates across different batch sizes.
Customizable Connections: Available with various inlet and outlet dimensions (ranging from 2"" x 1.5"" up to 3"" x 3"") to seamlessly match your existing piping infrastructure.
Viscosity Adaptation: The system's power draw and mechanical force naturally adjust to handle the specific resistance of different fluid mediums without stalling.
Partnering with a dedicated manufacturer means securing a supply chain that prioritizes quality, reliability, and long-term operational success. We are committed to engineering solutions that directly impact your bottom line through superior performance, reduced downtime, and unmatched durability.
Uncompromising Quality Control: Every unit undergoes rigorous testing, from raw material metallurgical inspection to final rotational balancing, before it ever leaves our facility.
Direct-from-Source Value: By dealing directly with the supplier, you eliminate intermediary markups, securing premium processing technology at a highly competitive investment point.
Expert Engineering Support: Our technical teams provide deep insights into fluid dynamics, helping you select the exact configuration, power, and seal type for your unique medium.
Reliable Availability: We maintain robust production schedules and proactive inventory management to ensure your critical equipment is delivered precisely when your project demands it.
Long-Term Durability: We build our equipment not just to pass initial sanitary inspections, but to withstand decades of relentless, high-volume processing in the most demanding environments.
A: The F-class insulation is engineered to withstand a maximum internal operating temperature of 155°C. This ensures that even in warm facility environments or during continuous heavy-duty processing, the motor remains protected from thermal degradation, maintaining a long, reliable service life.
A: Yes. The system is designed to handle a wide range of varying viscosities. However, as the density and viscosity of the medium increase, a higher electrical power configuration (up to 37 kW) must be selected to maintain the standard 2900 r/min rotation speed and prevent any mechanical stalling.
A: This specific pump is not reversible by a simple reversal of the rotation direction. It is strictly designed for clockwise rotation (when viewed from the rear of the motor). In the rare event of a blockage, the system should be safely powered down, and standard maintenance protocols must be followed to manually clear the obstruction.
A: Absolutely. The adjustable stainless steel legs are not only designed for precise leveling on uneven facility floors but are also structurally reinforced to absorb and dissipate the kinetic vibrations generated during high-speed homogenization, ensuring the unit remains firmly anchored.
A: Yes, cold-forming produces a significantly denser and smoother surface finish compared to standard sand casting. This ultra-smooth topography drastically reduces microscopic pits and crevices, making it exceptionally difficult for bacteria to adhere and ensuring that CIP (Clean-In-Place) procedures are highly effective.
